QED's Ongoing Corrosion Tests
This
page shows some of our own lab trials demonstrating the effectiveness
of QED's VPI technology, for real world uses please take a look at the
'previous projects' pages.
QED have conducted many different tests to show that our products work as we say they do.
We have proved the 2 most important factors in determining the success of our products.
1. That they protect steel from corroding
2. That they migrate, even through dense substances such as 'concrete'
September 1995 - Nail Tests
The
two photos below are sealed test tubes that were both prepared in
September 1995 (now 13 years old), you can see from the condition of
the corks that these are of the age claimed.
Both
test tubes had nails pushed through the corks and they both had water
introduced. The one shown below had no VPI added. You can see from the
picture, that the nail has massive corrosion and shows expansion though
corrosion of approximately 300%, losing most of its structural
strength. This physical expansion through corrosion is exactly what
happens to internal rebars within concrete structures.
The
nail below was sealed on the same day in September 1995, but had a very
small amount of our VPI 580 added to the test tube. You can see a small
amount of surface rust, but there is actually a patch on the nail
towards the tip that is still shiny, showing no corrosion at all. Not
bad for 13 years on!!!!!
Very importantly, the
steel still shows limited signs of corrosion, despite the original
sample of VPI580 no longer being in the test tube. This IMPORTANTLY
proves that there is a coating on the nail.
NEW TESTS (currently Ongoing)
We have recently started some new tests on our VPI580 product on the 17th May 2007
We
sealed 2 identical sterile sample jars, both with steel nails in, we
have added tap water to both jars, 1 jar has no VPI and was sterile
when the test was started, the other was also sterile, but has a small
amount of VPI suspended in the jar. We will be taking pictures at
frequent intervals to show the resulting outcome. Here are the Day 1 pictures;
Both nails above show no visible signs of corrosion on day 1 - 17th May 2007
Below
is the picture taken after 4 days on the 21st may 2007. The sample
without the protection of VPI (sample 1) already shows surface rust on
the tip of the nail, it shows the water has discoloured through the
corrosion and the jar has large amounts of condensation which is also
apparent on the nail. The sample with VPI (sample 2) shows no sign of
rust and no condensation.
Below is the picture taken on Monday 4th June 2007, (Day 18) (it shows much more corrosion on the sample with no VPI)
Below
is the photo taken on 19th June 2007 ( Day 33 ) It shows further
corrosion on the sample without the VPI, whilst the sample with the
protection of the VPI is no different to the day it was prepared.
Below is photo from 8th August 2007
Below is the picture from 28th August 2007 (Day 103)
Picture below taken on 27th Feb 2008- approx 280 days after the test was started
Concrete Cube Tests (we have new cube tests due to start in April 2008), progress can be followed here
We
recognise that the above nail tests show the effectiveness of our VPI
product protecting steel from corrosion, our new cube tests
will demonstrate how far VPI vapour moves through concrete.